Forging is a metalworking process that shapes metal using compressive forces, creating strong, durable components for various industries. Depending on the temperature, forging can be classified as cold, warm, or hot forging, each suited for specific materials and applications. From small precision parts to massive components weighing up to 170 metric tons, forged metals are essential in construction, manufacturing, and engineering.
Also read: TESDA Gas Metal Arc Welding Courses
TESDA offers Forging courses, such as Forging NC II and NC III, equip individuals with the skills needed to master this craft. These programs cover essential techniques like hand and hammer forging, advanced methods such as power hammer forging, and processes like quenching, tempering, and annealing. By learning to shape metals into complex forms, participants can pursue opportunities in high-demand industries requiring precision and expertise.
What is Forging?
Forging shapes metal using compressive forces. Cold forging occurs at or near room temperature, hot forging at high temperatures to prevent fractures, and warm forging at intermediate temperatures. Forged parts can weigh from under a kilogram to 170 metric tons and often need further processing to be finished.
Benefits
Here are some benefits of taking Forging Courses by TESDA:
- Gain knowledge and skills in hand forging, hammer forging, and specialized methods of holding, positioning, and lifting complex forgings.
- Learn how to work with different types of metals such as low to medium carbon and alloy steels.
- Master techniques and tools used in the forging process.
- Develop an understanding of incidental heat/quenching, tempering, and annealing of ferrous and non-ferrous metals.
- Have the opportunity to work with a variety of heating devices for different types of metals.
- Improve your physical strength as forging requires manual labor and heavy lifting.
- Prepare for potential job opportunities in industries that use forged parts such as automotive, construction, aerospace, and more.
- Enhance your problem-solving skills as forging requires critical thinking and decision-making in the shaping process.
Forging NC II
The Forging NC II Qualification includes the skills needed to perform hand and hammer forging on low to medium carbon and alloy steels. It covers the use of various techniques, tools, formers, and heating devices. It also includes basic processes like heat treatment, quenching, tempering, and annealing for ferrous and non-ferrous metals of different types and thicknesses.
Course Description
This course develops skills in Forging NC II, focusing on hand and hammer forging of low to medium carbon and alloy steels. It covers techniques, tools, heating devices, and processes like quenching, tempering, and annealing for ferrous and non-ferrous metals. Core skills include workplace communication, teamwork, professionalism, and safety. It also includes reading engineering drawings, performing calculations, following manuals, and shop maintenance.
Units of Competency
The Units of Competency comprising this Qualification include the following:
BASIC COMPETENCIES
- Participate in workplace communication
- Work in team environment
- Practice career professionalism
- Practice occupational health and safety procedures
COMMON COMPETENCIES
- Read & Interpret Engineering Drawings
- Perform Mensuration and Calculation
- Read, Interpret and Apply Specifications and Manuals
- Perform Shop Maintenance
CORE COMPETENCIES
- Perform Hand Forging
- Perform Hammer Forging
- Perform Basic Incidental Heat/Quenching, Tempering and Annealing
Career Opportunities
A person who has achieved this qualification is competent to work as:
- Blacksmith
- Hammersmith
Training Duration
- 18 Hours (Basic Competencies)
- 20 Hours (Common Competencies)
- 68 Hours (Core Competencies)
Total: 106 Hours
Qualifications
This section outlines trainee qualifications and educational experience, along with health and physical requirements. Passing entry exams may also be required.
- Two years of experience in basic foundry melting
- Ability to communicate effectively both orally and in writing
- Physically and mentally fit
Trainer Qualifications
- Must hold a Forging NC II certification
- Must have undergone Training on Training Methodology II (TM II)
- Must be computer literate
- Must be physically and mentally fit
- Must have at least 2 years of job/industry experience (Optional: Only when required by the hiring institution)
- Must be civil-service eligible or possess an appropriate professional license issued by the Professional Regulatory Commission (for government positions)
Note: This requirement will change to “Must hold a Trainer Qualification Level II (TQII) or equivalent” upon promulgation by the TESDA Board of the TQ/AQ training regulations.
Forging NC III
The Forging NC III Qualification includes the skills needed for hand forging and hammer forging complex metal shapes. It covers open die forging for items like bosses, heavy rings, and bushes, as well as specialized techniques for holding, positioning, and lifting these forgings. It also includes drop and upset forging for various metals.
Course Description
This course develops the skills and knowledge needed for the Forging NC III Qualification. It covers hand forging and hammer forging complex metal shapes, including open die forging for items like bosses, rings, and bushes. It also includes drop and upset forging techniques, along with methods for holding, positioning, and lifting complex forgings. Basic skills like team leadership, communication, problem-solving, math, and technology use are covered, as well as common competencies like reading engineering drawings, performing calculations, and shop maintenance.
Units of Competency
The Units of Competency comprising this Qualification include the following:
BASIC COMPETENCIES
- Lead workplace communication
- Lead small teams
- Develop and practice negotiation skills
- Solve problems related to work activities
- Use mathematical concepts and techniques
- Use relevant technologies
COMMON COMPETENCIES
- Read & Interpret Engineering Drawings
- Perform Mensuration and Calculation
- Read, Interpret and Apply Specifications and Manuals
- Perform Shop Maintenance
CORE COMPETENCIES
- Hand Forge Complex Shapes
- Hammer Forge Complex Shapes
- Perform Drop and Upset Forging
Career Opportunity
An individual who has achieved this qualification is certified to work as a Forging Machine Operator.
Training Duration
- 20 Hours (Basic Competencies)
- 20 Hours (Common Competencies)
- 72 Hours (Core Competencies)
Total: 112 Hours
Qualifications
This section outlines the qualifications and requirements for trainees, including educational background, health, and physical fitness. Additional requirements may include passing written entry exams. The qualifications are as follows:
- At least 2 years of experience in basic foundry melting
- Strong oral and written communication skills
- Physically and mentally fit
- Possession of a FORGING National Certificate NC II or an equivalent qualification in forging
Trainer Qualifications
- Must hold a FORGING NC III certification.
- Must have completed Training Methodology II (TM II) or equivalent upon TESDA Board approval of TQ/AQ training regulations.
- Must be computer literate.
- Must be physically and mentally fit.
- Must have at least 2 years of job/industry experience (if required by the hiring institution).
- Must be a civil-service eligible or hold an appropriate professional license from the Professional Regulatory Commission (for government positions).
Reference: TESDA Board Resolution No. 2004-03
Requirements
To enroll in the course of your choice, you need to fulfill certain requirements. These include:
- PSA Birth Certificate
- High School or College Diploma
- Certified True Copy of Official Transcript of Records or Form 137
- Certificate of Good Moral Character or GMRC
- 1 x 1 and/or 2 x 2 pictures
Note: Specific requirements may vary by school. It’s recommended to contact the school for accurate information on required documents.
Summary
TESDA offers Forging Courses at both NC III and NC II levels, with a total duration of 112 hours and 106 hours respectively. Trainees need to fulfill certain qualifications and requirements, while trainers must also hold specific certifications and experience. These courses covers various techniques in hand forging, hammer forging, drop forging, and upset forging, along with other essential skills like communication, leadership, math, and technology use. These courses provides a comprehensive training program for individuals interested in entering the forging industry or advancing their skills in this field. Therefore, it is an excellent opportunity for those seeking a career in metalworking or manufacturing industries.